Honeycomb Panels
The choice of skin type depends on the application (marine, architectural, transport, industrial). Skin options and panel sizes can be customized as per client and application requirements.
Aluminium Alloy Skins
1. Can be mill finish, anodized, PVDF coated, or powder coated 2. Available in Anti skid skins
3. Good corrosion resistance, especially with marine-grade alloys and aerospace grade alloys
Fiberglass Reinforced Plastic (FRP) Skins
1. Lightweight, corrosion-resistant
2. Waterproof, chemical resistant and weather resistant
3. Can be painted or gel-coated
Stainless Steel Skins
1. Very high strength and impact resistance
2. Used in harsh, heavy-duty, or fire-rated applications
3. Heavier than aluminium
Stone / Veneer / Laminate/Plywood Skins (Decorative)
1. Thin stone, HPL (high-pressure laminate), or wood veneer bonded to honeycomb
2. Used in architecture (façades, interiors, flooring)
3. Provides aesthetic finish with reduced weight
Ecocomb -aluminium honeycomb core
Ecocomb aluminium honeycomb core is a lightweight yet extremely strong material made from thin aluminium foil formed into hexagonal cells. Its unique structure provides exceptional stiffness, high strength-to-weight ratio, and excellent energy absorption. The core is noncombustible, corrosion-resistant, and 100% recyclable, making it ideal for marine, architectural, transport, and industrial applications. Available in different densities, thicknesses, and cell sizes, it can be tailored to meet specific performance and design requirements.
Lightweight but Strong
Exceptional strength-to-weight ratio compared to solid materials.
High Stiffness & Rigidity
Resists bending and deformation under load
Corrosion Resistant
Durable even in harsh marine and outdoor environments.
Fire Resistant
Non-combustible core, suitable for IMO/SOLAS-certified marine applications and other mobility applications.
Energy Absorption
Excellent impact resistance and vibration damping.
Thermal & Acoustic Performance
Provides insulation and sound reduction
Flat & Stable Surfaces
No warping or distortion over large panel areas.
Customizable
Available in different thicknesses, cell sizes, coatings, and facings
Eco-Friendly
100% recyclable aluminium core
APPLICATIONS
Ecomex - Nomex
honeycomb core
Ecomex honeycomb core is an ultra-lightweight, high-performance material made from aramid fiber paper impregnated with a heat-resistant resin. It offers outstanding strength-to-weight ratio, excellent fire, heat, and chemical resistance, and superior dielectric properties. Widely used in aerospace, marine, rail, and high-performance industrial applications. Ecomex honeycomb delivers stiffness and energy absorption while remaining non-metallic and corrosion-free. Available in various densities, cell sizes, and thicknesses, it provides a reliable solution where lightweight performance and safety are critical.
Aerospace &
Defense
Aerospace and defense sectors require materials that are ultra-lightweight, structurally strong, and certified for extreme environmental conditions. Aluminium honeycomb panels are engineered for aircraft structures, UAVs, satellites, ground shelters, and defense enclosures. These panels support load-bearing designs while offering fire safety, EMI protection, and high durability — all essential for mission-critical performance and strict aerospace standards. Confirms to global specifications and standards
Core Advantages
1. Lightweight & High Strength: Core densities ranging from 50 to 128 kg/m³, with customizable cell sizes (3–12 mm) and thicknesses (5–20 mm), offer unmatched strength-to-weight performance. Aerospace-grade skins like 2024‑T3, 5052, 6061, and 7075 are designed to endure high stress in components such as wing panels, bulkheads, and UAV bodies. 2. Advanced EMI Shielding: Reflecting over 90% of RF to mm-wave signals, these panels use a “waveguide beyond cutoff” internal design for continuous EMI protection. Optional fillers and coatings can be tuned to absorb specific frequency bands, making them ideal for sensitive avionics, satellite modules, and secure defense electronics. 3. Fire & Thermal Resistance: Non-combustible by nature, with low smoke and toxicity emissions, and a melting point around 660 °C. Stable from –55 °C to +80 °C (and expandable with coatings), the panels meet stringent global fire safety standards—crucial for aircraft interiors, field shelters, and missile systems.
Key Applications
1. Aerostructures, wing skins, bulkheads 2. UAVs, drones, radomes, satellite decks 3. Missiles, radar shelters, control panels 4. Aircraft interiors, cargo floors 5. Military shelters, airdrop modules
Why It Works
1. Lightweight → Improves performance & range 2. EMI-safe → Critical for electronic-heavy systems 3. Fire-retardant → Cabin & field-safe 4. Customizable → Structural, shielding, or ballistic 5. Eco-friendly → 100% recyclable
Railway &
Transit
In railway and public transit systems, durability, fire safety, and weight reduction are top priorities. Aluminium honeycomb panels fulfill these demands by offering lightweight strength, vibration resistance, and compliance with global fire and smoke regulations. Certified to meet EN 45545-HL3 — the highest hazard level for fire safety in rail applications — these panels are ideal for metro coaches, train interiors, and high-speed rail. They help enhance efficiency, reduce fuel or electricity consumption, and improve passenger safety and comfort — all while maintaining modern aesthetic flexibility.
Core Advantages
1. High Strength with Light Weight for Mobility Panels reduce the overall weight of train cars and metro bodies, enabling better acceleration, energy savings, and reduced wear on infrastructure. Their core density ensures structural rigidity even under dynamic loads and passenger foot traffic. 2. Fire-Rated and Low-Smoke Certified Compliant with global transit standards like EN 45545, these panels resist flame spread, produce minimal smoke/toxicity, and help create safer cabins. Optional coatings enhance thermal stability and fire class rating. 3. Sound & Vibration Damping in Transit Environments The natural acoustic insulation of honeycomb structures helps reduce interior noise and track vibrations — resulting in quieter, more comfortable passenger experiences during long journeys or crowded metro rides.
Key Applications
1. Wall panels and ceilings for metro and train coaches 2. Flooring panels for walkways and entry zones 3. Driver cabins and control room partitions 4. Baggage racks, seating supports, and enclosures 5. Cladding for doors and side panels 6. Transit station wall panels and acoustic barriers
Why It Works
1. Lightweight = reduces rolling load and energy usage 2. Fire-safe = meets transit safety codes globally 3. Soundproof = quieter passenger zones 4. Strong = holds up under daily public use 5. Custom = fits different train models and metro designs 6. Long-life = with minimal maintenance needs
Architectural Application
Modern architecture demands materials that offer premium aesthetics, reduced weight, and long-term performance. Stone and porcelain honeycomb panels by EcoEarth are engineered to replicate the beauty of natural marble, granite, or ceramic with a fraction of the weight. By bonding these surfaces to an aluminium honeycomb core, designers get structural strength with luxurious finishes — perfect for high-rise facades, premium interiors, and commercial spaces where elegance meets functionality. Our panels also meet strict fire safety standards, including ASTM E-84, NFPA 285, and ASTM E-136, ensuring both style and safety.
Core Advantages
1. Premium Looks with Lighter Load Panels are up to 80% lighter than solid slabs, allowing easy installation on high walls, ceilings, and facades. Despite their low weight, they retain the natural texture, color, and finish of real stone and porcelain. 2. Crack-Resistant & Flexural Strength Unlike traditional stone, these panels don’t crack easily. Their aluminium core provides support that handles bending stress, impact, and handling during transport and construction. 3. Water & Fire Safe for Public Use Suitable for interiors and exteriors, these panels resist water seepage, mold, and fire. With proper bonding and coating, they meet international building safety codes for hotels, airports, malls, and towers.
Key Applications
1. Building exteriors, ventilated facades, and curtain walls 2. Interior feature walls, ceilings, and lobbies 3. Elevator claddings and column wraps 4. Decorative furniture, partitions, and countertops 5. Hotel rooms, showrooms, and retail chains 6. Cruise and yacht interiors needing stone effect 7. Clean room panels, and lighweight ceilings
Why It Works
1. Lightweight = suitable for tall buildings 2. Authentic = real stone feel without fragility 3. Crack-proof = safer during install/use 4. Fire-rated = for commercial & residential buildings 5. Moisture-safe = usable in kitchens & baths 6. Design-flexible = cut, shaped, or edged easily
Marine &
Yachting
Boats and marine structures face extreme environmental challenges — from constant salt exposure to intense sun, waves, and weight balance concerns. Aluminium honeycomb panels are specially engineered for these conditions. They offer superior corrosion resistance, fire safety, and lightweight strength, making them ideal for everything from ship partitions to luxury yacht interiors. These panels are IMO FTP Code type approved (C, B0, B15) and carry MED (Marine Equipment Directive) certification with the Wheelmark, ensuring compliance with international maritime safety standards. Their structural reliability and low-maintenance performance make them a top choice in modern marine construction.
Core Advantages
1. Corrosion-Proof & Saltwater-Ready Marine-grade aluminium skins like 5052 ensure long-term resistance to corrosion and salt spray. Whether on deck or below waterline, the panels retain shape, strength, and appearance — ideal for naval, cruise, and private boat applications. 2. Thermal & Fire Resistance Built In With thermal stability up to +80 °C and optional fire-rated adhesives, these panels perform under heat from engines or the sun. They comply with maritime fire codes (like IMO), ensuring safety in living spaces and technical areas. 3. Sound & Vibration Damping Properties Aluminium honeycomb naturally absorbs vibrations and minimizes acoustic transmission. It enhances comfort in cabins, lounges, and ferry interiors by reducing engine hum and wave-induced noise.
Key Applications
1. Deck flooring, engine bay panels, control room walls 2. Yacht ceilings, partitions, and cabinetry 3. Ferry seating zones and bulkheads 4. Naval vessel interiors and electronics enclosures 5. Cruise ship cabins and wet area linings 6. Paneling for marinas, pontoons, and dock structures
Why It Works
1. Rust-proof → withstands harsh marine weather 2. Lightweight → improves speed and buoyancy 3. Fire-safe → compliant with global marine codes 4. Acoustic dampening → quieter travel experience 5. Low maintenance → no rotting, swelling, or warping 6. Flexible finish → adapts to luxury or industrial style
Sports &
Recreation
Outdoor and indoor sports infrastructure demands high strength, durability, safety, and easy mobility. Aluminium honeycomb panels are perfectly suited for active environments — from skateparks to climbing arenas, from gym flooring to mobile stages. Lightweight and weatherproof, these panels combine impact resistance with smart design flexibility. They’re ideal for both permanent installations and mobile recreational setups, ensuring long life and minimal maintenance.
Core Advantages
1. Lightweight Yet High-Impact Strength With strong core structure and low weight, these panels are designed to handle constant movement, pressure, and physical impact. Whether used in climbing zones or obstacle parks, they stay firm while being easy to install and relocate. 2. Built to Withstand the Elements Marine-grade aluminum skins and anti-corrosion coating make these panels resilient to outdoor exposure. Sun, rain, dust, or foot traffic — nothing wears them down easily. Perfect for open gyms, yoga platforms, and sports flooring. 3. Public-Safe & Custom-Tailored Fire-retardant, anti-slip, and anti-splinter options make them safe for kids, athletes, and the public. Finishes and patterns can be tailored to suit branding, sport aesthetics, or competition requirements.
Key Applications
1.Skate ramps, parkour zones, and fitness stations 2. Climbing panels, bouldering surfaces 3. Outdoor gym flooring and obstacle walls 4. Surfboards, kayaks, and water gear cores 5. Portable stages, flooring, and kiosks 6. Exhibition booths for sports expos
Why It Works
1. Lightweight = easy setup and transport 2. High strength = supports athletes safely 3. Weatherproof = survives all environments 4. Low maintenance = long-term use 5. Fire-rated = safe in public places 6. Custom-ready = supports sports themes
Automotive, Buses & Trucks
In the fast-moving world of motorsports and automotive design, performance depends on the right materials. Vehicles must be lightweight yet rigid, crash-resistant yet sleek. Aluminium honeycomb panels offer this balance by drastically reducing weight while maintaining structural integrity. They’re widely used in race cars, EVs, and next-gen vehicles for enhanced handling, speed, and safety. Whether it’s a hypercar or a battery-driven city EV, these panels meet modern design and regulatory demands with precision and style.
Core Advantages
1. High Strength-to-Weight Performance Core densities ranging from 50–128 kg/m³ allow strong yet ultra-light constructions that improve aerodynamics and fuel efficiency. From doors to roofs and diffusers, these panels are designed to keep weight down without compromising stiffness or performance. 2. Thermal & Impact Resistance Tested to operate between –55 °C and +80 °C, with fire-safe options and melting point near 660 °C, the panels are ideal for engine compartments, underbody shields, and impact-prone zones. Their energy absorption helps in building better crash protection. 3. Vibration Control & EMI Safety The honeycomb structure reduces road and engine vibrations, contributing to driver comfort. EMI shielding options protect sensitive onboard electronics like BMS, ECUs, ADAS sensors, and infotainment systems, especially critical in EVs and hybrid vehicles.
Key Applications
1. Race car monocoques, panels, and aerodynamic shells 2. EV battery enclosures, underfloor packs 3. Chassis structures and reinforcement zones 4. Hood, boot, and door inner linings 5. Crash energy absorbers and crumple zones 6. Electronics enclosures for smart vehicles
Why It Works
1. Feather-light → boosts acceleration and range 2. Strong & stiff → handles race stress 3. Thermally stable → ideal near motors or batteries 4. Crash-absorbent → improves passenger safety 5. EMI-safe → protects internal vehicle systems 6. Adaptable → moldable to any body shape